Where can I purchase a replacement brushes?

The manufacturer does sell brushes if you so choose to contact them. If you don't have the time to wait or you are not sure of where else to buy them take one of the old brushes out of the motor by unscrewing the plastic cap and then pulling the brush out. Take that brush with you and go to Harbor Freight Store and see if they have a replacement set of brushes. Sometimes if you go and look at a lot of the machines that they have at Harbor freight such as their angle grinders they come with an extra set of brushes.

I want to attach a pressure regulator to the outlet side to recirculate water to a blowup water park. Will capping the pressure damage the pump?

Generally it will not damage the pump. Just keep more check on this pump in the period of use.

Does this pump come with a plastic case or box?

it come with carton box with up/down foam inside

what kind of PSI can I expect ?

I don't remember the exact psi, but it is high. I had mine pumping water to a pretty large micro irrigation system. I started busting soaker lines, and emitters. I had to put a restrictor into the system.

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Brand	EXTRAUP
Color	Black
Material	Brass, Cast Iron
Style	1/2HP Cast Iron Pump
Product Dimensions	12.1"L x 10.2"W x 7.6"H
Power Source	ac
Item Weight	16.5 Pounds
Maximum Flow Rate	25 Gallons Per Minute
Maximum Lifting Height	120 Feet
Voltage	115 Volts
Manufacturer	EXTRAUP
UPC	762360064664
Part Number	EXT-900C
Item Weight	16.46 pounds
Item model number	EXT-900C
Is Discontinued By Manufacturer	No
Item Package Quantity	1
Batteries Included?	No
Batteries Required?	No

EXTRAUP115Volt 1/2Hp 1500 Gph Heavy Duty High Pressure Cast Iron Casing Water Transfer Utility Pump With Brass Connectors And Suction Stainer

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